Ways to extend the forklift clutch to the bearing life

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Ways to extend the forklift clutch to the bearing life

Source: China Bearing Network Time: 2013-03-16

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The method of extending the forklift clutch away from the bearing life is frequent; the number of damages is a large part of the forklift problem; if the driver is operating properly; the protection is timely; the bearing can be used for about 3 months; If the driver is still in a new level of technology, the driver's technical level is low; the forklift that is being driven will be damaged from the bearing every month; after the damage, other parts will be affected; for example, the lever and the clutch plate will be removed; The material cost has improved significantly.
What is the reason why the clutch is easily damaged from the bearing? In theory; although the driver is strictly required to give the oil every day to the bearing; this is not only cumbersome to operate; and the bearing is still often damaged. It is analyzed; because the high temperature of the initiator is transmitted to the bearing; in addition, the bearing also rotates at high speed; Under such conditions, it is difficult for the oil to remain in the bearing; the bearing is operated in a high temperature state; and the smooth condition is not good; this is the reason for the frequent damage.
Aligned with the above problems; it has also been experimentally placed in the smooth grease to heat; smooth grease penetrates into the bearing; after this treatment; smooth grease can fill the bearing; but because of the smooth grease layout after high temperature treatment; The effect of this method is not ambition; the service life of the bearing is not extended. We have also used the sharp-mouth grease gun to directly inject the butter from the bearing. Then we put it on the vehicle; after investigation and investigation; the service life of the bearing is greatly increased. Extends. This method of oiling has received a satisfactory effect; but the operation is more complicated. Then it is explored in the situation that the initiator does not collapse; add butter; first in 475
The trial on the C-type launcher was successful; later on the 475C and 480, 492 launchers; they all received good results. Repeated theory, improvement; summed up experience; at the end formed a more concise operation of oil injection The detailed process is as follows:
(l) The oil injection method in which the initiator does not collapse firstly open the clutch cover; observe the wear condition of the bearing; if it is recognized that the bearing is not damaged or the wear is not over-limit; then remove the clutch pedal; adjust the connecting rod shaft pin; Return the seat to the final position; use a grease gun to fill the hole in the bearing housing; until the bearing has oil spilling; then slightly change the bearing; refill the oil; repeat the above work; until there is a small amount of butter spill around the bearing ; then change the bearing; investigate the amount of oil; if you feel the resistance of the bearing change; prove that the bearing is filled with butter. Then remove a small amount of butter that overflows from the bearing seat; assemble the removed pin and clutch cover from the head.
(2) The fuel injection method of the initiator crash will cause the initiator to crash to reveal the assembly of the bearing and the bearing housing; use a grease gun to grease the small oil hole below the inner ring of the bearing housing; the bearing will change the bearing when the butter overflows; There is butter overflow in one turn of the bearing.
After the above two methods are disposed of; the oil can not be refueled within half a year. This set of oil injection method is tested at Hengshui Railway Station; the mechanical integrity rate is significantly improved; significant economic benefits have been achieved. Material costs can be saved, and the loading and unloading capacity can be improved. Each unit can be loaded and unloaded by 30t per month. This method has also been implemented at other railway stations; both have achieved a more ambitious role.

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