“Reducing costs and increasing efficiency†has always been an important goal of business management and one of the effective measures to gain competitive advantage. However, in actual management, many people will unilaterally think that “reducing costs and increasing efficiency†means that the cost of each link of the value chain in the production and operation of enterprises must be the lowest. In fact, we should understand that the value chain is a system of value-added activities that are interdependent by enterprises. Each value activity is linked by the internal links of the value chain. The production and operation of an enterprise is a systematic project. It is unrealistic to require the lowest cost in all aspects of the enterprise. Its realization will be at the expense of loss. Only by coordinating and optimizing the value chain to bring about cost reduction opportunities can ultimately bring about the maximization of corporate benefits, and truly achieve “cost reduction and efficiency increaseâ€. Just like in the construction process of a feed mill, if both the investor and the contractor require the lowest cost in each part of the production and operation, the contractor may achieve the purpose of construction, at the expense of quality, shoddy, The phenomenon that the investment benefits of investors are impaired. Only by coordinating and optimizing each value chain to bring about cost reduction opportunities, the investor gives the contractor a certain profit margin, and the contractor gives the investor the greatest service value and mutual benefit, in order to achieve a win-win result.
The cost reduction and efficiency of a feed mill workshop, for the feed mill investors, first consider to minimize the initial investment in the feed mill workshop, including civil construction costs, equipment input costs, personnel training costs, etc.; secondly, it is considered to reduce The maintenance operation cost after the completion of the feed mill, such as production electricity consumption, equipment maintenance and management costs, etc.; finally, the feed workshop will be built early, and qualified products will be produced early to bring investment income. For the feed mill contractor, as far as possible to get a satisfactory order, increase the odds of winning, reduce sales costs, after determining the price of the construction of the feed mill, strengthen and invest in the construction requirements of the investor The communication of the party reduces the iteration in the construction process, reduces the loss of raw materials during the installation process of the equipment, strengthens the quality management of the equipment, reduces the follow-up service costs, and achieves cost reduction and efficiency increase. Below I will make a preliminary analysis of how to reduce costs and increase efficiency during the construction of the feed mill.
1. Fully investigate the market demand and determine the actual production feed variety and production scale.
The feed variety and production scale of the feed mill is determined by local market demand, rather than by so-called experts or speculations. At present, many manufacturers, especially newcomers, do not understand the feed industry, do not go through sufficient market research, but rely on the boss or so-called experts to shoot their heads, 300,000 tons, 500,000 tons of chicken, duck and fish feed mills, etc. As a result, the initial investment was too much. After the feed factory was built, the variety was unsatisfactory, the sales could not keep up, the overcapacity, the equipment was idle, the equipment depreciation cost was high, and the factory benefit was poor. It could not be operated in a few years. Therefore, it is sufficient to investigate the market demand, determine the production feed variety and production scale of a reasonable feed mill, and rationally allocate investment resources to reduce unnecessary waste in the construction process, as well as reduce costs and increase efficiency.
2, carefully analyze the company's needs, determine the suitable structure of the feed plant workshop structure
At present, the concrete structure and steel structure are generally adopted in China. The advantage of the steel structure workshop is that the construction period is short, and the concrete can be completed and put into operation ahead of the concrete. The efficiency can be seen early. After the completion, the workshop can be recycled, but the cost is higher than the concrete structure, and the fire protection requirements are high. The working environment is poor. The construction period of the concrete structure workshop is long, but the construction cost is low and the working environment of the workers is good. At present, the general feed mills use concrete structures. Since the construction structure pattern of the feed mill workshop directly affects the civil construction investment and construction period of the workshop, the investment of the feed mill can be determined according to actual needs.
3, according to feed production raw materials, varieties and production habits to determine the production process of feed mills and equipment selection
The determination of the production process of the feed mill has a great impact on the design of the feed mill workshop and feed production. For example, choose the "first powder after the distribution" or "first match the powder" process, the size and quantity of the crushing bin, the batching bin, and the finished bin.
At present, the “pre-powder distribution†process is generally adopted in China, mainly because the raw materials used in most feed mills are relatively complex, there are many varieties, and even the same raw materials are several, the feed varieties are more, and the current domestic production. Among the operating expenses, electricity costs account for an extremely large proportion. Of course, the adoption of this process will inevitably increase the number of warehouses and increase the investment in civil construction, but this is relatively low compared with the production power consumption. For the size and quantity of the crushing bins, batching bins, and finished bins, of course, the production is much better, but the size and quantity of the bins are increased. At the same time, the layout of the equipment is also affected, the workshop area is increased, and the cost of civil works is increased. Therefore, when considering these issues, we must consider the flexibility of production and the cost of civil construction.
When determining the process flow, due to the current high domestic electricity costs, it is necessary to reduce the horizontal conveying equipment, make full use of the material's self-flow, and reduce the power consumption during the use of the equipment.
The selection of equipment should pay attention to the production needs, do not mix and match, do not appear big horse-drawn car phenomenon, avoid the phenomenon of small horse-drawn carts. When there was a salesperson who configured a 30-ton feed mill, all the feeders used were TDTGK60/28, and the power was matched to 22kW. In general, the TDT?é„„GK50/28 hoist was selected. It can be equipped with 7.5kW. Some feed mills that produce general livestock and poultry feeds also require the shepherd to go beyond the crusher. In fact, the shepherd over the pulverizer is suitable for crushing low fineness (generally 1.0 to 1.5 mm). It is advantageous in producing some aquatic feeds, but when used to produce general livestock and poultry materials, the power consumption is relatively high. . There are still many other situations, so I will not list them here.
4. Carefully carry out the design of the feed mill workshop to reduce unnecessary investment.
When designing a feed mill workshop, it is important to pay attention to reducing the height of the workshop to meet the production needs. Because the height of the feed mill increases, it is self-evident that the cost of civil works increases, then the height of the conveying equipment increases, and the transportation equipment is equipped with an increase in the number of motors, which is an increase in the operating costs of the investors. Therefore, in the case of meeting the production needs, the increase in the height of the workshop, even 1 mm, is a waste of the investor.
When designing a feed mill workshop, it is necessary to mention the setting of the basement. I have encountered such a situation when designing workshops for new hopes. Because the workshops that I hoped to build in the past are generally not basements, because they feel that local pits can greatly reduce the cost, so when they are doing a project in Vietnam, they still Ask to do a local pit. However, due to the poor geological conditions in the local area, there are many groundwaters at the site. Because of the need to do a lot of shear walls and floors when doing local pits, it is difficult to construct on site and the cost of civil works is high. After that, communication with civil engineers will eventually It is changed into a whole basement and no local pits, which reduces the construction difficulty and reduces the cost of civil works. Therefore, when designing the feed shop, it is necessary to consider whether to set up the basement according to the geological conditions and minimize the cost of civil works.
In addition, in the design process, we must consider the maintenance and maintenance of the equipment, we can not make the workshop small because of cost savings, affecting the maintenance and maintenance of the equipment, although the cost of civil works in the workshop is reduced, but the maintenance and maintenance of the equipment has increased. At the same time, we do not advocate the consideration of equipment maintenance and maintenance and make the workshop a lot.
5, meticulously organized, do a good job in the installation and commissioning of the feed mill
The installation and commissioning of the feed mill has a huge impact on the production of the feed mill. During the installation process, pay attention to the installation protection of the equipment, prevent the equipment from colliding, reduce the waste of labor and materials, strictly control the leakage and leakage that may occur during the installation of the equipment, reduce the follow-up service, and reduce the cost of the contractor. Increase efficiency. For the investor, the equipment is operated at very low operating cost and management cost after being put into production, which is also a great cost reduction and efficiency increase.
6, strict requirements, do a good job in the training of feed mill production staff
The production staff of the feed mill is the operator of the equipment. The performance of the equipment is closely related to the operator of the equipment. Therefore, it is necessary to strictly control the training of the production staff of the feed mill so that they can properly operate the maintenance equipment and reduce the construction. The party will follow the service fee and produce qualified products.
7. Actively cooperate and do a good job in supporting the auxiliary facilities of the feed factory.
When the contractor performs equipment installation and other work, the investor shall vigorously do a good job in supporting the auxiliary facilities of the feed plant, and put the equipment into normal operation as soon as possible, bringing benefits to the investors as soon as possible.
The completion of a feed mill suitable for investors' needs has brought benefits to investors and also brought the next cooperation opportunity to the contractor. For both parties, a win-win situation has been achieved.
Economical Plasma Cutting Machine is designed on the basis of the traditional Table Plasma Cutting Machine.
1. Economic Plasma Cutting Machine has the advantages of table plasma Cutting Machine - stable, at the same time, economic Plasma Cutter is suitable for cutting thicker sheet metal.
2. The economical plasma cutting machine needs to weld the cutting table by yourself, the advantage is the plasma cutter won't be affected cutting effect by the deformation of the table, so that the accuracy of cnc cutting machine can be ensure.3. The economical plasma cutting machine is suitable for cutting various thickness metal sheets.
4. Economical and practical.
Economic Plasma Cutting Machine
Plasma Table,Cnc Plasma Cutter,Cnc Plasma,Economic Plasma Cutting Machine
Jinan Huaxia Machinery Equipment CO.,Ltd , http://www.huaxiacnc.com