1. The hardened gear reducer must be mounted on a solid, flat surface to ensure stability and proper operation. Before installation, it is essential to clean the mounting area thoroughly, removing any paint, grease, or debris that could affect performance or cause misalignment.
2. The connecting bolts used for securing the gear reducer should have a minimum strength rating of 8.8. This ensures they can withstand the mechanical stresses during operation without failure.
3. The coaxiality between the input and output shafts of the gear reducer and the connected machinery or motor must not exceed the coupling's allowable tolerance. If a belt drive is used as the input power source, the belt tension must be adjusted according to the manufacturer's specifications to prevent excessive radial forces that could damage the system.
4. It is important to avoid using hammers or other impact tools when fitting couplings, gears, or other components onto the Shaft ends. Such methods can cause damage to the shaft or the component, leading to premature wear or failure.
These installation guidelines are also applicable to standard gear reducers and should be followed carefully to ensure safe and efficient operation.
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